ATEX Explosive Atmospheres

At Cygnus Instruments, we pride ourselves on over 40 years of pioneering expertise in developing digital multiple echo technology. Our journey began as original innovators in this field, and today, we continue to lead with our range of ultrasonic thickness gauges, tailored for diverse industries including those requiring ATEX equipment. 

If you’re navigating the complexities of explosive atmospheres and seeking reliable thickness gauges that prioritize safety and accuracy, you’ve come to the right place. For personal assistance or to discuss your specific needs, please don’t hesitate to contact us on +1 346 223 0415. We’re here to guide you through our specialized solutions. 

The Best Choice for Thickness Testing in Explosive Atmospheres 

Navigating the world of ATEX-certified thickness gauges can be daunting, especially in industries where explosive atmospheres is paramount. These specialized tools are not just about compliance; they’re about confidence in the face of potential hazards.  

In the upcoming sections, we’ll delve into the nitty-gritty of what makes these gauges essential. We’ll explore the remarkable specifications and compatible probes of the Cygnus 1 Ex, a standout in our range. 

Plus, we’ll highlight key features that set ATEX gauges apart. Stay tuned to uncover how these tools aren’t just meeting industry standards—they’re redefining precision. 

Introducing the Cygnus 1 Ex 

Introducing the Cygnus 1 Ex Advanced Intrinsically Safe ultrasonic thickness gauge, a crucial tool for ensuring precision in Zone 0 explosive atmospheres. Ideal for industries such as fuel depots, chemical plants, and oil and gas, this rugged, handheld device is certified to ATEX, IECEx, and UKEX standards, allowing safe operation in flammable and explosive environments without needing hot work permits. 

Its standout features include an upcoming high-temperature measurement capability, three measuring modes for varying corrosion levels and materials, and a Deep Coat function for accurate measurements over thick coatings. The Manual Measurement Mode, alongside Live A-Scans and B-scans, provide tailored gate and gain settings, and visual measurement verification. 

Designed for ease of use, the Cygnus 1 Ex has four function keys, a User Access feature for data security, and options for saving and restoring settings. Its IP67 rated enclosure ensures durability, while Bluetooth connectivity facilitates data transfer to CygLink.  

Specifications 

The Cygnus 1 Ex, excelling in ATEX products, meets the rigorous standards of BS EN 15317:2000, offering unmatched reliability. This versatile gauge accommodates a broad range of materials, with sound velocities from 1000 m/s to 9000 m/s, ensuring accuracy to ±0.1 mm or 0.1% of the measurement. Adaptable resolution, varying with the probe type, enhances its precision. 

Designed for field use, it’s compact at 270mm x 135mm x 80mm and lightweight at just 1 kg. The robust battery supports 6-8 hours of continuous operation, complemented by a 3.5” VGA, sunlight-readable color screen, perfect for outdoor tasks. With an IP67 rating and suitability for pollution degree 3 environments, it’s built to endure challenging conditions. For detailed specifications, visit the products page. 

Compatible Probes 

Our range of ATEX gauges is designed to cater to diverse needs, each variant offering unique capabilities. Except for the TC (Twin Crystal) variant, all are compatible with single crystal probes, ideal for recording measurements in multiple echo mode. 

On the other hand, except for the SC (Single Crystal) variant, they work seamlessly with twin crystal probes. These twin crystal probes are especially adept at measuring heavily corroded metals in single echo or echo-echo modes, offering unparalleled accuracy. 

This versatility in our ATEX products ensures that whatever your specific requirement, we have a solution tailored just for you. Explore our ATEX certified range to find the perfect fit for your needs. 

Available Variants 

In the realm of ATEX certified gauges, we offer four distinct variants, each designed to cater to specific industry needs: 

• SC Variant: Exclusively for single crystal use, featuring 1- & 2-point calibration, a materials list, measurement hold, and the specialised Deep Coat mode. 
• TC Variant: Dedicated to twin crystal use, equipped with 1- & 2-point calibration, a materials list, measurement hold, and convenient auto probe detection. 
• PLUS Variant: A versatile option for both single and twin Crystal use, encompassing all the measuring modes of the SC and TC, plus additional features. 
• PRO Variant: The ultimate choice in our ATEX gauge line-up, combining all features of the PLUS variant and enhancing them with high-temperature Ex Probe capability and advanced data logging. 

Each variant is meticulously crafted to ensure precision in explosive atmospheres, offering a tailored approach to your ATEX gauge requirements. 

Understanding ATEX Certification for Explosive Atmospheres 

ATEX certification, a crucial benchmark, is essential for equipment used in potentially explosive atmospheres. This certification ensures that the equipment, including ATEX thickness gauges, meets stringent requirements for use in hazardous environments. 

ATEX, an abbreviation derived from the French phrase “Atmosphères Explosibles,” is a European Union directive that standardizes the equipment intended for explosive atmospheres across member countries. It provides a unified approach to security, ensuring that all ATEX tools, like the ATEX thickness gauges, comply with rigorous safety standards. 

This certification is not just a label; it’s a guarantee of reliability. With ATEX certification, you can trust that the equipment has undergone thorough testing and inspection, designed to withstand the rigors of explosive atmospheres, making ATEX tools a vital part of ensuring workplace security in hazardous areas. 

Key Features of ATEX Certified Gauges 

ATEX gauges, designed for environments with explosive atmospheres, are more than just regular measuring tools. They’re engineered with key features that ensure safety and precision under challenging conditions. 

Firstly, these gauges possess intrinsic safety, meaning they’re designed to prevent sparking and overheating that could ignite flammable gases. This is crucial in industries like oil and gas, where the risk of explosion is high. 

Moreover, ATEX gauges are known for their robust build and reliability. They’re constructed to withstand harsh environments, ensuring longevity and consistent performance. Their accuracy is another highlight, providing precise measurements crucial for maintaining the integrity of structures and machinery in hazardous areas. 

Additionally, many ATEX gauges, including models like the Cygnus 1, offer compatibility with a range of probes, making them versatile for different applications. This adaptability, combined with their rugged design, makes them indispensable tools in high-risk industries. 

Other Available Thickness Gauges 

In addition to the Cygnus 1 Ex, we’ve designed a range of gauges, manufactured in house, that are suitable for a range of applications. These gauges include: 

• Cygnus 2+ Hands Free 
• Cygnus 4/ 4+ General Purpose 
• Cygnus 6+ 
• Cygnus Underwater 
• Cygnus DIVE Underwater 
• Cygnus Mini ROV Mountable 
• And More 

Featured Industries 

At Cygnus Instruments, we supply thickness gauges, hatch cover detectors, and flooded member detectors for a wide range of industries including: 

• Plant Maintenance 
• Road Tankers 
• Shipping 
• Storage Tanks 
• Subsea 
• And More 

Why Choose Our ATEX Thickness Gauges? 

Choose Cygnus Instruments for unparalleled expertise in ultrasonic testing (UT) equipment. Originating from the rigorous field of maritime vessel testing in the UK, we’ve grown into a global leader, delivering robust, precise, and user-friendly UT solutions for various industries. 

Our products born from the demanding world of ship surveying and commercial diving, epitomize durability and are designed to withstand extreme environments. This commitment to reliability, accuracy, and ease of use is at the core of our R&D, ensuring our equipment is both innovative and practical. 

We pride ourselves on our innovative spirit, tracing back to the 1970s with the pioneering of the “Multiple Echo” UT technique. This approach has set the standard in the industry and remains integral to our designs. 

As an ISO-9001 certified company with intrinsic safety certifications, we uphold the highest quality standards. Choose Cygnus Instruments, where experience, innovation, and commitment to quality deliver the best in ultrasonic inspection equipment. 

Customer Reviews 

Discover why our customers trust Cygnus Instruments for their ATEX thickness gauge needs. Visit our homepage to read through a wealth of customer reviews. See firsthand accounts of how our products and service stand out in security and reliability in explosive atmospheres. Your assurance is just a click away. 

Contact Our Team Today! 

If you’re looking for ATEX thickness gauges, we’re here to help. At Cygnus Instruments, your security and precision in explosive environments are our top priority. Connect with us directly for expert guidance and information on our innovative solutions. Contact us a call on +1 346 223 0415 or email us at sales@cygnus-instruments.com for a prompt response.  

Alternatively, for your convenience, we also have a contact form available – a quick and easy way to get in touch. Our highly trained team is ready to assist you with your specific needs and questions. Let’s ensure you have the right tools for your critical tasks.